PIONEER OF PC+ SUPER FACTORY WITH INTELLIGENT EQUIPMENT

PIONEER OF PC+ SUPER FACTORY WITH INTELLIGENT EQUIPMENT

PIONEER OF PC+ SUPER FACTORY WITH INTELLIGENT EQUIPMENT
Specialized In R&D And Production Of Prefabricated Building Intelligent Equipment

Specialized In R&D And Production Of Prefabricated Building Intelligent Equipment

Kitty Qiao: 86-18053441036 Susan Yin: 86-18053464292
 Ingenuity And Wisdom To Build Our Future

 Ingenuity And Wisdom To Build Our Future

Fay Zhu: 86-15610031008 Allen Sun: 86-19953445022
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Kitty Qiao: 86-18053441036
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Kitty Qiao: 86-18053441036
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Kitty Qiao: 86-18053441036
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Kitty Qiao: 86-18053441036

EPS Lightweight Wall Panel Production Line

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For the production of wall panels with different materials such as GRC,gypsum, magnesite and other suitable materials. The produced components can grant good anti-seismic characteristics. They are insulated against sound and resistant to fire according to most stringent international regulations, light weight with highest strength.
Product Description

Fully automatic EPS composite lightweight wallboard production line with a high degree of automation, high tech content,high production efficiency, high reliability and low price of equipment, low end product cost, to adapt to China's national conditions, the production of wall panels to meet the needs of the market characteristics. It is company through years of technical research,after market research and long-term accumulation of technology.combined with the most advanced production technology at home and abroad, research and development of lightweight wall panel automation production equipment.
This production line feeding system measurement accuracy, high degree of automation, stable performance;mixing system mixing evenly, compact structure, beautiful appearance, smooth operation, easy to operate; the use of automatic mold split machine work efficiency,reduce the production process of sheet metal damage; pouring mold precision accuracy, tightness, easy installation, the resulting sheet shape stable, no deformation, no cracking,mold traction, ferry system safe and reliable, simple operation, save space, the core technology in the domestic second to none.
The production line can produce EPS composite lightweight wall panels and solid core board (no silicate cover)
Main raw materials: silicate cover, cement, fly ash, EPS particles or ceramsite, perlite and other light aggregate, additives, water.
Plate specifications: height 2440-3000mm, thickness 60/75/90/100/120/150/180/200, width 610mm.
Uses: inside the wall, the external walls, kitchen and toilet wall, pipe wells, fire wells, fire staircase partitions, floor boards, roof panels, integrated board room, high-grade villas, assembly- style supporting wall panels.
Specification: GB / T23451-2009 JG / T169-2005 Installation
Atlas: 10J113-1
With high quality, high strength, multiple environmental protection, thermal insulation, noise, water, fire, hanging strong, rapid construction, reduce the cost of the wall and so on.

 

Production Line Equipment List

 

The production line is flexible and can be customized according to the actual investment and different requirements for automation degree, production type and production capacity.
The entire production line can be purchased at one time to achieve maximum production capacity. It is also possible to gradually expand production capacity in batches and in phases according to actual production demand.

 

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The main equipment of the production line

 

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Mold machine

Puring casting by cavity casting molding, operation simple and reliable,equipment is made by mature technology and superior process .
Cavity hydraulic opening and closing mode, easy operation and maintenance.
Cnc machining, high precision of cavity molding,The plate thickness is accurate and the flatness is good.
Mechanical core, plastic core tube, free erosion, long life.
The specifications are customized according to customer requirements. According to the thickness of the product,10wall panels can be produced at one time.
Can be equipped with electric heating and vibration system according to customers’ requirements.
Raw materials are widely used to produce various types of solid or hollow wall panels.

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Composite wallboard

Composite wallboard is a new generation of high-performance building inner partition produced by industrialization. It is made up of a variety of building materials, replacing traditional bricks. It has the following obvious advantages: environmental protection, energy saving,no pollution, light earthquake resistance, fire prevention, heat preservation, sound insulation, quick construction.
The composite wall board adopts ordinary Portland cement, sand and fly ash or other industrial wastes, then adds polystyrene granules and a small amount of inorganic chemical auxiliaries, and cooperates with a fully automatic high-efficiency lightweight aggregate special mixing system. The air is introduced during mixing procedure to form
honeycomb honeycomb-shape stabilized pore, which further reduces the product weight and the material cost, and achieves the ideal heat preservation and heat insulation effect.

 

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Raw material mixing system

It adopts JD series light aggregate special mixer, which is scientific in lubrication, reliable in sealing and no leakage, reasonable in power, stable in speed, low in noise and uniform in mixing. It adopts butterfly valve to
discharge material and has flexible control.

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Conveying system

Fully automatic ground traction system Intelligent circulating mold car, full automatic continuous production without manual intervention.
The hard drawbar is used to move the whole line at the
same time, which is efficient and stable.

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Automatic grouting machine

Lift-down automatic grouting machine, automatic positioning, automatic grouting, programmable control.

 

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Demolding machine

A fully automatic plate dismantling machine can
be installed in a fixed position. It only needs 1 worker
to operate normally. The wall board of the whole
vehicle can be taken out at the same time within a few
minutes,The board dismantling process will not damage
the wall board, high efficiency, low operating costs.

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Grouting transport system

The industrial hose pump is used as the grouting power. It only needs 1 hose to connect. one people to complete the grouting operation. The casting site is clean and efficient.
Advantages of industrial hose pumps:Special non-sealing structure, free from any leakage and pollution; Using advanced technology, the roller does not need any lubrication;The fluid absorbed by the pump is only in contact with the hose, and can convey various viscosity, density and corrosive fluid materials; Can transport solid particles, crystals, fiber materials and other magazines liquid materials; There will be no blockage and failure, self - absorption capacity and self -cleaning capacity, can be forward - reverse suction.

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Maintenance system

The polystyrene granule light mixed mortar does not
require special heating curing. If the environment of the
production site is higher than 20 ° C for most of the day,the mold after pouring only need to stay by natural curing.
If the temperature is low, it only need to build a thermal insulation room,and install some radiators to make the temperature reach 20 ℃ within 2 hours of the mold car entering. After the hydration reaction begins, the heating equipment can be completely turned off.

 

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For the production of wall panels with different materials such as GRC,gypsum, magnesite and other suitable materials. The produced components can grant good anti-seismic characteristics. They are insulated against sound and resistant to fire according to most stringent international regulations, light weight with highest strength.

CONTACT

Dezhou Haitian Electromechanical Technology Co.,Ltd.

Email: htmachinery@htjdkj.com

Tel l:+86-18678387305

WhtasApp:+8618678387305

No.956,Hongdu Road,Economic Development Zone,Dezhou,Shandong,China.

 

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