PIONEER OF PC+ SUPER FACTORY WITH INTELLIGENT EQUIPMENT

Specialized In R&D And Production Of Prefabricated Building Intelligent Equipment

Kitty Qiao: 86-18053441036 Susan Yin: 86-18053464292

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Fay Zhu: 86-15610031008 Allen Sun: 86-19953445022

Kitty Qiao: 86-18053441036

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Prestressed long-line platform production line

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The production line consists of a sliding precast prestressed component forming machine, an all-in-one machine, a cutting machine, a hoisting device, a mixing system, a concrete conveying system, curing system, and a tensioning device. The precast components are produced by the forming machine on the supporting platform (The best applicable length is 120m~150m). The forming machine moves on the platform, and the components are produced by material distribution, extrusion and vibration, and flattening. Just like a moving mold, the concrete can be made into the required shape by moving the equipment. The production line is continuous and uninterrupted. When the strength of the component reaches 70% of the design strength, the prestressed steel bar can be placed, and the component can be cut into required length by the cutting machine equipped with a diamond saw blade.

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Product Description

Production Line Introduction

Our company combines the most advanced production technology abroad, and through years of technical research and development, has developed a prestressed long-line superimposed slab production line. The production line is mature in technology, reasonable in design, high in automation, advanced in technology and easy to operate.

1、Cleaning & tensioning machine
2、Tensioning shuttle machine
3、Feeder machine
4、Half slab forming machine
5、Roughening & laminating machine
6、Table

The Advantages of The Production Line

1、Higher production efficiency (more than 150% of the PC production line);
2、The plant covers a smaller area;
3、Significantly reduce labor requirements (9-10 people);
4、High utilization of the die table;
5、Investment costs are significantly reduced (equivalent to 70%-80% of the cost of PC production lines);
6、Easier and safer to operate;
7、The component qualification rate is higher;
8、Component production costs are lower.

Main Equipment

Cloth machine

1、The machine automatically and evenly distributes material;
2、The volume of the hopper is 2m³;
3、The traveling motor of the distribution machine is a variable frequency brake motor, and the moving speed is adjustable;
4、he distribution machine is equipped with 10 distribution outlets, and the material outlet door can be controlled separately;
5、 using the distribution method of mixing shaft and worm extrusion, the amount of material can be controlled and suitable for a variety of slumping concrete;
6、 Operate with wireless portable remote controller and control panel;

Vibrating machine

1、The machine automatically vibrates the concrete evenly ;
2、The vibrating part can move left and right, and the vibration range matches the platform;
3、The travelling motor of vibration machine is a variable frequency brake motor, and the moving speed is adjustable;
4、The vibrating machine is equipped with 8 vibrating rods,and the vibrating rod can be controlled separately;
5、 Operate with wireless portable remote controller and control panel.

All-in-one machine for cleaning, dusting, oil spraying and cloth reinforcement

1、There is residue on the surface of the steel platform after demoulding, and the cleaning device will finely clean the surface of the table;
2、When the electrical cleaning brush cleans the concrete at high speed, the concrete dust is absorbed, filtered and dedusted by the dust suction device;
3、 During the forward operation of the machine, the spraying device starts to spray the release agent automatically；
4、When producing the prestressed half slab, the machine guides the steel bar to the other end of the table to prepare for the next tensioning process;
5、Greatly reduce the labor intensity of workers and improve work efficiency.

Tensioning equipment

1、Tension can be customized according to demand (1000~3000KN);
2、After the steel bar is placed, the steel bar is tensioned to prepare for material distribution, vibration.

Laminating machine

1、The main function is to lay a heat preservation and moisturizing film on the surface of the half slab before curing, and to take up the film after curing is completed;
2、The motor of the integrated machine is a variable frequency brake motor, and the film roll is controlled by a torque motor, so that the film can be evenly laid on the half slab, and after the curing is completed, the film can be evenly folded up;
3、Roughening the component.

Feeder

1、Feeding machine includes hopper and electric control system;
2、The system is equipped with anti-collision stop mechanism, overload protection and other devices, which can guarantee equipment stable performance and smooth operation.

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